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Chevrolet Express

Maintenance specs for 9 variants of the Chevrolet Express — from 1996 to 2026.

19962002 Chevrolet Express

4.3L V6 Vortec (L35) · RWD

200 hp / 260 lb-ft

Engine Oil

Weight5W-30
Capacity4.5 qt
FilterPF35

Transmission

Type4-Speed Automatic (4L60-E)
FluidDexron III
Drain & fill5 qt
Full capacity10 qt

Coolant

TypeDex-Cool (orange)
Capacity14.8 qt
Shop coolant

Brake Fluid

TypeDOT 3
Shop DOT 3

Power Steering

TypeHydraulic
FluidGM Power Steering Fluid

Differentials

Rear fluid80W-90 GL-5

Fuel

Tank31 gal
TypeRegular 87

Tires

Size245/75R16
Pressure (front)55 PSI
Pressure (rear)55 PSI
Shop 245/75R16 tires

Battery

Group size78
CCA770 A
Shop group 78 battery

Spark Plugs

Gap0.06 in
Shop spark plugs

Wiper Blades

Driver22"
Passenger22"
Shop wiper blades

Service Intervals

Oil change5,000 mi
Trans service50,000 mi
Coolant flush150,000 mi
Spark plugs60,000 mi
Timingchain (no scheduled replacement)
Air filter30,000 mi
Drive belt60,000 mi

19962002 Chevrolet Express

5.0L V8 Vortec (L30) · RWD

220 hp / 290 lb-ft

Engine Oil

Weight5W-30
Capacity5 qt
FilterPF35

Transmission

Type4-Speed Automatic (4L60-E)
FluidDexron III
Drain & fill5 qt
Full capacity10 qt

Coolant

TypeDex-Cool (orange)
Capacity18 qt
Shop coolant

Brake Fluid

TypeDOT 3
Shop DOT 3

Power Steering

TypeHydraulic
FluidGM Power Steering Fluid

Differentials

Rear fluid80W-90 GL-5

Fuel

Tank31 gal
TypeRegular 87

Tires

Size245/75R16
Pressure (front)55 PSI
Pressure (rear)55 PSI
Shop 245/75R16 tires

Battery

Group size78
CCA770 A
Shop group 78 battery

Spark Plugs

Gap0.035 in
Shop spark plugs

Wiper Blades

Driver22"
Passenger22"
Shop wiper blades

Service Intervals

Oil change5,000 mi
Trans service50,000 mi
Coolant flush150,000 mi
Spark plugs60,000 mi
Timingchain (no scheduled replacement)
Air filter30,000 mi
Drive belt60,000 mi

19962002 Chevrolet Express

5.7L V8 Vortec (L31) · RWD

255 hp / 330 lb-ft

Engine Oil

Weight5W-30
Capacity5 qt
FilterPF35

Transmission

Type4-Speed Automatic (4L80-E)
FluidDexron III
Drain & fill7.4 qt
Full capacity14 qt

Coolant

TypeDex-Cool (orange)
Capacity18 qt
Shop coolant

Brake Fluid

TypeDOT 3
Shop DOT 3

Power Steering

TypeHydraulic
FluidGM Power Steering Fluid

Differentials

Rear fluid80W-90 GL-5

Fuel

Tank31 gal
TypeRegular 87

Tires

Size245/75R16
Pressure (front)55 PSI
Pressure (rear)55 PSI
Shop 245/75R16 tires

Battery

Group size78
CCA770 A
Shop group 78 battery

Spark Plugs

Gap0.06 in
Shop spark plugs

Wiper Blades

Driver22"
Passenger22"
Shop wiper blades

Service Intervals

Oil change5,000 mi
Trans service50,000 mi
Coolant flush150,000 mi
Spark plugs60,000 mi
Timingchain (no scheduled replacement)
Air filter30,000 mi
Drive belt60,000 mi

20032014 Chevrolet Express

4.3L V6 Vortec (LU3) · RWD

195 hp / 260 lb-ft

Engine Oil

Weight5W-30
Capacity4.5 qt
FilterPF48

Transmission

Type4-Speed Automatic (4L60-E)
FluidDexron VI
Drain & fill5 qt
Full capacity10 qt

Coolant

TypeDex-Cool (orange)
Capacity14.8 qt
Shop coolant

Brake Fluid

TypeDOT 3
Shop DOT 3

Power Steering

TypeHydraulic
FluidGM Power Steering Fluid

Differentials

Rear fluid75W-90 Synthetic GL-5

Fuel

Tank31 gal
TypeRegular 87

Tires

Size245/75R16
Pressure (front)55 PSI
Pressure (rear)55 PSI
Shop 245/75R16 tires

Battery

Group size78
CCA770 A
Shop group 78 battery

Spark Plugs

Gap0.06 in
Shop spark plugs

Wiper Blades

Driver22"
Passenger22"
Shop wiper blades

Service Intervals

Oil change5,000 mi
Trans service50,000 mi
Coolant flush150,000 mi
Spark plugs60,000 mi
Timingchain (no scheduled replacement)
Air filter30,000 mi
Drive belt100,000 mi

20032014 Chevrolet Express

5.3L V8 Vortec (LMF) · RWD

310 hp / 334 lb-ft

Engine Oil

Weight5W-30
Capacity6 qt
FilterPF48

Transmission

Type6-Speed Automatic (6L90)
FluidDexron VI
Drain & fill6 qt
Full capacity11.5 qt

Coolant

TypeDex-Cool (orange)
Capacity15 qt
Shop coolant

Brake Fluid

TypeDOT 3
Shop DOT 3

Power Steering

TypeHydraulic
FluidGM Power Steering Fluid

Differentials

Rear fluid75W-90 Synthetic GL-5

Fuel

Tank31 gal
TypeRegular 87

Tires

Size245/75R16
Pressure (front)55 PSI
Pressure (rear)55 PSI
Shop 245/75R16 tires

Battery

Group size78
CCA770 A
Shop group 78 battery

Spark Plugs

Gap0.04 in
Shop spark plugs

Wiper Blades

Driver22"
Passenger22"
Shop wiper blades

Service Intervals

Oil change7,500 mi
Trans service45,000 mi
Coolant flush150,000 mi
Spark plugs100,000 mi
Timingchain (no scheduled replacement)
Air filter45,000 mi
Drive belt100,000 mi

20032014 Chevrolet Express

6.0L V8 Vortec (L96) · RWD

342 hp / 373 lb-ft

Engine Oil

Weight5W-30
Capacity6 qt
FilterPF48

Transmission

Type6-Speed Automatic (6L90)
FluidDexron VI
Drain & fill6 qt
Full capacity11.5 qt

Coolant

TypeDex-Cool (orange)
Capacity18 qt
Shop coolant

Brake Fluid

TypeDOT 3
Shop DOT 3

Power Steering

TypeHydraulic
FluidGM Power Steering Fluid

Differentials

Rear fluid75W-90 Synthetic GL-5

Fuel

Tank31 gal
TypeRegular 87

Tires

Size245/75R16
Pressure (front)55 PSI
Pressure (rear)80 PSI
Shop 245/75R16 tires

Battery

Group size78
CCA770 A
Shop group 78 battery

Spark Plugs

Gap0.04 in
Shop spark plugs

Wiper Blades

Driver22"
Passenger22"
Shop wiper blades

Service Intervals

Oil change7,500 mi
Trans service45,000 mi
Coolant flush150,000 mi
Spark plugs100,000 mi
Timingchain (no scheduled replacement)
Air filter45,000 mi
Drive belt100,000 mi

20032016 Chevrolet Express

6.6L Turbo Diesel V8 (2500/3500) (LBZ/LMM/LML (Duramax)) · RWD

260 hp / 525 lb-ft

Engine Oil

Weight15W-40
Capacity10 qt
FilterPF2232

Transmission

Type6-Speed Automatic (6L90)
FluidDexron VI
Drain & fill6 qt
Full capacity11.5 qt

Coolant

TypeDex-Cool (orange)
Capacity25 qt
Shop coolant

Brake Fluid

TypeDOT 3
Shop DOT 3

Power Steering

TypeHydraulic
FluidGM Power Steering Fluid

Differentials

Rear fluid75W-90 Synthetic GL-5

Fuel

Tank31 gal
TypeDiesel

Tires

Size245/75R16
Pressure (front)55 PSI
Pressure (rear)80 PSI
Shop 245/75R16 tires

Battery

Group size78
CCA770 A
Shop group 78 battery

Wiper Blades

Driver22"
Passenger22"
Shop wiper blades

Service Intervals

Oil change7,500 mi
Trans service45,000 mi
Coolant flush150,000 mi
Timinggear (no scheduled replacement)
Air filter30,000 mi
Drive belt100,000 mi

20152026 Chevrolet Express

4.3L V6 EcoTec3 (LV1) · RWD

276 hp / 298 lb-ft

Engine Oil

Weight5W-30
Capacity6 qt
FilterPF48

Transmission

Type8-Speed Automatic (8L90)
FluidDexron HP
Drain & fill5.5 qt
Full capacity11 qt

Coolant

TypeDex-Cool (orange)
Capacity14.8 qt
Shop coolant

Brake Fluid

TypeDOT 3
Shop DOT 3

Power Steering

TypeHydraulic
FluidGM Power Steering Fluid

Differentials

Rear fluid75W-90 Synthetic GL-5

Fuel

Tank31 gal
TypeRegular 87

Tires

Size245/75R16
Pressure (front)55 PSI
Pressure (rear)55 PSI
Shop 245/75R16 tires

Battery

Group size78
CCA770 A
Shop group 78 battery

Spark Plugs

Gap0.04 in
Shop spark plugs

Wiper Blades

Driver22"
Passenger22"
Shop wiper blades

Service Intervals

Oil change7,500 mi
Trans service45,000 mi
Coolant flush150,000 mi
Spark plugs100,000 mi
Timingchain (no scheduled replacement)
Air filter45,000 mi
Drive belt100,000 mi

20152026 Chevrolet Express

6.6L V8 (L8T) · RWD

401 hp / 464 lb-ft

Engine Oil

Weight0W-20
Capacity8 qt
FilterPF48

Transmission

Type6-Speed Automatic (6L90)
FluidDexron HP
Drain & fill6 qt
Full capacity11.5 qt

Coolant

TypeDex-Cool (orange)
Capacity20 qt
Shop coolant

Brake Fluid

TypeDOT 3
Shop DOT 3

Power Steering

TypeHydraulic
FluidGM Power Steering Fluid

Differentials

Rear fluid75W-90 Synthetic GL-5

Fuel

Tank31 gal
TypeRegular 87

Tires

Size245/75R16
Pressure (front)55 PSI
Pressure (rear)80 PSI
Shop 245/75R16 tires

Battery

Group size78
CCA770 A
Shop group 78 battery

Spark Plugs

Gap0.04 in
Shop spark plugs

Wiper Blades

Driver22"
Passenger22"
Shop wiper blades

Service Intervals

Oil change7,500 mi
Trans service45,000 mi
Coolant flush150,000 mi
Spark plugs100,000 mi
Timingchain (no scheduled replacement)
Air filter45,000 mi
Drive belt100,000 mi